Alloy 825 can perhaps be seen as the entry point when moving from stainless steels to more expensive Nickel alloys. With >40% Ni and >20%Cr content, then it is certainly a step-up in price compared with super duplex alloys.
Nickel-Iron-Chromium alloys such as Alloy 825 (also known as Incoloy 825 as Special Metals Corporation’s family of Nickel-Iron-Chrome alloys is known as Incoloy® ) were developed to provide a more cost-effective solution for applications requiring high-temperature and corrosion resistance. This resistance was achieved by lowering the nickel content (compared with even more exotic alloys).
Duplex and super duplex stainless steels provide considerable ‘bangs for your buck’ in terms of both corrosion resistance and strength. However, there are practical limitations to the operating temperature range to consider. This is where Alloy 825 comes into play. Whilst standard super duplex alloys achieve a Yield Strength >80ksi, it is only >36ksi for Alloy 825. Similarly, the PREN (pitting resistance equivalent number) is only 31, whereas a super duplex alloy achieves >40.
However, there are other considerations. These are:
The high nickel content of Alloy 825 ensures resistance to stress corrosion cracking. Additions of molybdenum and copper allow it to resist reducing environments such as sulphuric and phosphoric acids. A controlled addition of titanium inhibits the intergranular corrosion that might otherwise occur at elevated temperatures.
As our range of stock has expanded we have already seen an uplift in orders. Alloy 825 is being commonly used by our customers in components for valves and pumps for the chemical process industries and down-hole equipment for corrosive service. We are stocking a comprehensive range of solid bar sizes from 3/4″ up to 10″ diameter.
For over sixty years Langley Alloys have been manufacturing high-quality alloys for a wide number of industries and clients – including the chemical, oil and gas, and aerospace industries. Today, we are a multinational corporation with offices on several continents and clients in many different countries.
For more information about our range of products, including alloy 825, get in touch with Langley Alloys today.