Hidurel 5 (UNS S64700 CuNi2Si)
描述:
Hidurel® 5是一种析出硬化铜镍硅合金，具有高导电导热性，以及非常好的缺口延性和高机械强度。 通过高温退火形成一种软过饱和α相结构，随后通过低温时效硬化析出基体中精细散布的镍硅化物。 尽管强度高，但这种合金也能防止氢脆变。 这种合金在海洋和工业条件下具有出色的耐腐蚀性，并具有良好的抗摩擦和承载属性。 这种合金的磁导率不到1.001，基本无磁性。
Hidurel® 5出色的属性组合得益于对化学成分和热处理的细致控制。 拉伸性能非常均匀，几乎与截面厚度无关。 对这种合金的热处理还确保了高水准的尺寸稳定性。
由Langley Alloys定期供货的Hidurel® 5达到了DTD 498，BS 4577 A3/2型以及Rolls Royce MSRR 8501的机械和化学属性标准，因此可放心地指定用于高完整性零件。 DTD 504的冷加工材料也可按照订单供应。
主要特征:
- 高强度及良好的导电导热性
- 可防止氢脆变
- 出色的承载和抗摩擦性能，尤其是与硬化钢相接触时
- 在海洋环境中具有出色的耐腐蚀性
- 磁导率极低 - 不到1.001
- 温度低至-196°C也不会减小耐冲击强度
- 耐火花
- 良好的高温属性
- 易于加工
- 良好的耐海洋污染性能
应用:
- 海军应用包括轴、舰艇和潜艇的栓接件、法兰、旋转斜盘泵零件、探雷设备
- 汽车零件，例如气门导管和气门座、连杆小端衬套、凸轮轴轴瓦、刹车钳垫、燃油泵零件
- 电阻焊电极
- 电镦机上的塑料压模、电锻模、模夹具
- 航空航天零件，包括引擎轴承环、底盘零件、重载轴承、直升机传动轴、平视显示器零件
- 船用引擎中的齿轮、活塞头和离合器片；电触点、软管接头
- 海底阀中的推力瓦、滑靴、机械密封件、衬套
- 阀体
化学成分:
| Cr | Ni | Mo | Co | Nb (+Ta) | Ti | V | W | Cu | C | Mn | N | Si | P | S | Fe | Al | |
| 最低限度 | 2.30 | 0.05 | 0.40 | ||||||||||||||
| 最大值 | 3.50 | Bal | 0.30 | 0.80 | 0.10 | 0.02 |
机械性能:
| Supplied to BSB25 | Supplied to DTD498 | Supplied to DTD 504 (Cold Drawn) | ||||
| 0.1% 证明力量 | 417 N/mm2 | 60.5ksi | 417 N/mm2 | 60.5ksi | 572 N/mm2 | 82.9ksi |
| 0.2% 证明力量 | 430 N/mm2 | 62.4ksi | ||||
| 抗拉强度 | 587 N/mm2 | 85.1ksi | 587 N/mm2 | 85.1ksi | 649 N/mm2 | 94.1ksi |
| 伸长, 4D | 18% | 15% | 10% | |||
| Hardness (Brinnel) | 159-207HBN | 159-207HBN | 174-210 HBN | |||
| 冲击强度 (室内温度) | 27J | 27J | ||||
笔记:
-
- 应依据ASTM A370或EN ISO 6892-1（抗拉强度）、EN ISO 6506-1（硬度）进行测试
-
- 引用最少的属性（在纵向和室温下测试）
-
- 按照热处理批次对每种熔体材料进行测试
物理性质:
| 密度 (Kg/m3) | 8870 |
| 磁导率 (20°C) | < 1.001 |
| Young’s Modulus (kN/mm2) | 284 |
| Modulus of Rigidity (kN/mm2) | 106 |
| Poissons Ratio | 0.39 |
| 比电阻, 20°C (Ω-m) | 0.043 |
| Electrical Conductivity, 20°C (mΩ/mm2) | 6.9 (40% IACS) |
| 热膨胀, 20-400°C (m/m/degC) | 16 x 10-6 |
| 比热, 20°C (J/kg.K) | 419 |
| 导热系数, 20°C (W/m.K) | 190 |
| 导热系数, 200°C (W/m.K) | 211 |
| 导热系数, 400°C (W/m.K) | 232 |
| Coefficient of static friction against mild steel | 0.45-0.50 |
| Coefficient of dynamic friction against mild steel | 0.26 (dry), 0.33 (wet) |
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Datasheet - CA-Hidurel 5